SERVICE MANUALCYLINDER HEAD & VALVESSection 36.Inspect cylinder head COOLANT DIRECTORSfor RESTRICTIONS or LOOSENESS.a.Visually check for RESTRICTIONS.b.Tap or pull directors by hand to check forLOOSENESS.c.Remove loose or restricted coolantdirectors. Use a slide hammer (1, Fig. 24)with a small enough jaw to hook undercoolant director (2) "opening" as shown inFig. 24.d.New coolant directors should be tapped intoplace with a small hammer and block.They must be recessed 1.5 mm (.06")below the bottom deck of the cylinder head.e.Aim coolant directors at angles shown inFig. 25.Figure 24. - Coolant Director Removal1.Slide hammer2.Water directorFigure 25. - Aiming Coolant Directors1.Coolant Director2.Exhaust Valve3.Coolant Director4.Intake Valve5.23Angle6.55Angle7.Inspect Valve Guides as follows:a.After cleaning ALL valve guide bores,position a light at bottom of valve guidebore; examine walls for burning, cracking orexcessive wear.b.Measure I.D. of valve guide at severalpoints. VALVE GUIDE I.D. LIMITS ARE:9.500mm(0.3740in)9.525 mm (0.3750 in)c.Replace any guides which are:1.Burned2.Cracked3.Worn Beyond Limits4.Without Riflingd.Remove valve guides with valve guideremover (see Tool List for tool number).CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 20
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