SERVICE MANUALCYLINDER HEAD & VALVESSection 33.Inspect lower deck for flatness.a.Use a straight edge long enough to spanboth length and width of HEAD. Followchecking pattern shown below.Figure 18. - Cylinder Head Checking Pattern-b.Insert feeler gauge under straight edge ateach check point.c.Resurface HEAD if 0.15 mm (0.006 in.)feeler gauge can be inserted under straightedge when checking the length or 0.01 mm(0.004 in.) feeler gauge can be insertedunder- straight edge when checking width.NOTE:SUDDEN CHANGE IN CONTOUR SUCH ASSCRATCHES, GOUGES ETC. MUST NOT EXCEED0.05 mm (0.002 in.) IN DEPTH.4.Cylinder head resurfacing procedure.a.With a micrometer, measure distance fromupper deck (valve cover seating surface) tolower deck (head gasket contact surface).As shown in Fig. 19.Minimum AllowableDeck to Deck Dimension106.38 mm (4.188 in)Figure 19. - Measuring Cylinder Headb.DO NOTgrind more than 0.25 mm (0.010in) stock or go below the minimumallowable deck to deck dimension, or acracked head at the lower deck may result.c.After head resurfacing, grind valve seats soinstalled valves meet valve recessionspecifications of:0.00 mm (0.000 in)0.36 mm (0.014 in)d.With valve assemblies installed, measurevalve recession as shown in Fig. 20.Figure 20. - Measuring Valve Recessione.Replace valve seat inserts if valverecession exceeds maximumspecifications.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 18
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