SERVICE MANUALCYLINDER HEAD & VALVESSection 3Inspect and Repair Cylinder Head as follows:1.Visually inspect head for cracks using modernspraying methods.a.Spraying WILL expose hair line cracks orsand holes.b.Spraying WILL NOT show nozzle sleeveleaks as pressure testing will.c.If cracks are found, replace cylinder head.d.If NO cracks are found, continue with Step2.2.Pressure test cylinder head as follows:a.Fabricate gasket as shown in Fig. 16.Use 3mm (1/8 in) rubber.Figure 16. - Thermostat Housing Gasketb.Fabricate bottom pressure plate, to coverwater directors, as shown in Fig.17 for 300and 400 series engines. Use 13 mm (1/2In} aluminum for a permanent plate orplywood of the same dimension for atemporary plate.c.Remove valves and install injection nozzles.d.Attach fitting to thermostat housing withpressure gauge. Run hot water at 69-83kPa (10-12 psi) Into head.e.Visually observe head for leakage at:1.Injection Nozzle Sleeve Flanges2.Upper Deck3.Lower Deck4.PortsCGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 16
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business