SERVICE MANUALCYLINDER HEAD & VALVESSection 3Figure 28. - Grinding Valve Face Angled.Replace valve if more than 0.20 mm (0.008in) stock is removed from valve face angleor if margin falls below minimumspecifications.e.Check valve face runout, after resurfacing,with dial indicator.f.Replace valve if runout (in reference tovalve stem) is greater than 0.05 mm (0.002in) total variation in dial indicator reading.g. After resurfacing valves, clean valve guidesand check valve face contact with valve seatusing Prussion blue as follows:1.Spread thin film of Prussion blue onvalve face. Insert valve into its guide.2.Apply pressure on exact center ofvalve head, while making a quarterturn in the seat.3.Remove valve, inspect impressionmade on seat and on valve face.4.Bluing should appear around entire contactsurface of valve face and valve seat to beacceptable. CHECK SEVERAL TIMES TOPREVENT ERROR. If acceptable, proceed withvalve installation.5.If bluing DOES NOT show around the ENTIREcontact surface of the valve seat, the angles donot match and are UNACCEPTABLE. If thishappens, correct by RESURFACING VALVESEATS; NOT VALVE FACES.5.Resurface valve seat as follows:a.Dress the grinding wheel to correct angle.Lightly lubricate and install correct size pilotinto valve guide bore.b.Lower grinder head over pilot shank untilwheel barely clears the valve seat. Turn onpower. GENTLY apply grinding wheel tovalve seat with little pressure other thanweight of the wheel.c.Raise wheel frequently to preventoverheating.d.Grind seat to a smooth even surface.e.Check seat concentricity, roundness andvalve face contact using Prussion blue aspreviously outlined.f.After grinding seats, it may be found thatseats are wider than the specified width, asshown in Fig. 29.CGES-185-3PRINTED IN UNITED STATES OF AMERICAPage 22
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