SERVICE MANUALFig. 5 AD-2 Operational Charge CycleThe unsaturated "dry air" passes through the ballcheck valve and purge orifice into the purge volume.From the purge volume air flows through a check valveand into the first reservoir.The AD-1 Air Dryer does not incorporate an integralcheck valve. The single check valve in an AD-1installation would be located in the line between theAD-1 outlet port and the first reservoir.Purge Cycle (Fig. 6)When desired system pressure is reached thegovernor cuts out, pressurizing the unloader cavity of thecompressorwhich unloads the compressor (non-compressing cycle). The line connecting the governorunloader port to the end cover purge valve port (bottomof the air dryer) is also pressurized, opening the exhaustof the purge valve to atmosphere. With the exhaust ofthe purge valve open, contaminants in the discharge lineand dryer sump are purged or forced past the openexhaust out to atmosphere.The reverse air flows across the desiccant and startsthe removal process of moisture from the desiccantsurface. Dry air flowing from the purge volume throughthe purge orifice and across the drying bed further driesthe desiccantThe combination of these reverse flows strips thewater vapor from the desiccant (drying bed). Thisnormally takes between 12-15 seconds.Fig. 6 Operational Purge CycleThe desiccant becomes activated from this cycle andis now ready for another charge cycle, which occurswhen the compressor returns to the compressing cycle.It is for this reason the air dryer must be purged for 20seconds after receiving moisture saturated air for amaximum of 60 seconds from a 1.2 m2 (12 CFM)compressor.MAINTENANCE & CHECKING SERVICEABILITYEvery 37,000 km (23,000 miles) or every threemonths:1.Inspect for moisture in the air system by openingreservoirs, drain cocks or valvesand checkingfor presence of water. In areas where more thanapproximately a 170 C (300 F) range oftemperature is common, small amounts of watercan accumulate in the air brake system due tocondensation. The presence of small amounts ofwater due to condensation is normal and shouldnot be considered as an indication that the dryeris not performing properly.The desiccant cartridge should be replaced orrebuilt when it has been determined that thedesiccant is contaminated and does not haveadequate water adsorption capacity. However,the following checks should be made beforereplacing the desiccant cartridge to ascertainthat the water accumulation is not related to thefollowing listed items:a.An outside air source has been used tocharge the system. This air did not passthrough the drying bed.CTS-4079 - CHAPTER XIV - Page 5
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business