SERVICE MANUAL REASSEMBLY Section 4 24. Look   at   tops   of   plungers   to   be   sure   all   are oriented in the same direction. 25. Install  roller  bearing  in  drive  end  bearing  plate with KDEP 1059. 26. Install drive end bearing retaining plate, oil return hole   must   be   toward   top   of   pump   (Figure   9). Mounting  screws  must  be  coated  with  Loc-Tite 601. Figure 9.  Install Drive End Bearing Plate 1.  Mounting Screws 2.  Oil Return Hole 27. Lubricate intermediate bearing.  Install camshaft with   intermediate   bearing.      Carefully   press   in camshaft from governor end.  Using ball bearing installer KDEP-1069, press only on outer race of ball  bearing  while  guiding  intermediate  bearing into  place.    Be  careful  camshaft  does  not  catch on roller tappets. NOTE:  If camshaft replacement is required see Section 3, Page 4. 28. Install    camshaft    intermediate    bearing    screws with copper washers.  See torque specifications. 29. Remove tappet holders as follows:  Starting from governor end of pump, rotate camshaft until No. 6  cam  lobe  is  at  TDC.    Turn  handle  of  tappet holder  clockwise  until  #6  tappet   contacts   cam lobe.  Rotate camshaft until No.  5 cam lobe is at TDC.    Turn  handle  of  tappet  holder  clockwise until No.    5  tappet  contacts  cam  lobe.    The  tool can now be removed from housing. 30. Repeat step 32 until all holders are removed. IMPORTANT DO  NOT  ALLOW  TAPPETS  TO  SLAM AGAINST    CAMSHAFT.        DOING    SO COULD CAUSE PREMATURE FAILURE OF CAMSHAFT AND/OR ROLLER TAPPETS. 31. Install tappet spacer block in side plug holes. 32. Coat  new  side  plug  with  Loctite  601  and  install with side plug installer KDEP 1058. 33. Place a new O-ring on bottom cover and mount bottom cover to pump. 34. Remove  spacer  plates  and  install  correct  shims under each barrel flange. 35. Install supply pump. 36. Tighten supply pump mounting nuts.  See torque chart. 37. Install fuel return valve. GOVERNOR REASSEMBLY 1. Install  governor  housing  to  pump,  (See  torque chart).  Apply Loctite 601 to internal screws. 2. Install   flyweight   assembly   to   camshaft   (Figure 10).  Install spacer shim and secure to camshaft with  slotted  cylindrical  nut.    Spacer  shims  are available in .05 mm increments to adjust for axial end play of governor weight assembly, specified at  .05  .10  mmm  (.002  .004  in).    Use  cylindrical nut tool KDEP 2988. Torque nut to specifications. 3. Check  action   of   damper   by   holding   camshaft, grasping  weight  assembly  and  twisting  to  note for slight movement. 4. Install  guide  bushing;  secure  bushing  with  two cap  screws  lock  screws  in  place  with  lock  plate tabs. 5. Install     guide     bushing     assembly;     temporarily secure  with  thru-bolt  at  this  time,  since  another measurement will be made later in procedure. CGES-375 Printed in United States of America Page 4