SERVICE MANUAL
REMOVE
If either windshield or weatherseal must be
replaced, procedure is as follows:
1.
Remove washer hose from fittings on top of
cowl.
2.
Remove cap nut and detach windshield wiper
arms (Fig. 30).
Fig. 30. Removing Windshield Wiper Arm
1.
Washer Hose
3.
Serrations
2.
Wiper Arm
3.
Pry integral or detached insert from weatherseal
with a thin blade screwdriver or sealtool (SE-
2442) (Fig. 31) around entire glass. See Fig. 32
for details of weatherseal.
4.
If windshield is two piece type remove inner and
outer division bars and seals (Fig. 33).
Fig. 31. Removing Windshield Weatherseal Insert
1.
Seal Tool
3.
Seal
2.
Insert
5.
Working with one man outside cab and an
assistant inside apply light pressure on
windshield from inside of cab to push glass from
seal. Be careful during this operation since
heavy pressure at any one point can lead to
glass breakage.
6.
Lift glass from opening and peel weatherseal
from fence (weld flange).
Fig. 32. Windshield Weatherseal (Retainer)
1.
Cowl Outer
5.
Seal
2.
Cowl Inner
6.
Glass
3.
Cowl Bar
7.
Panel Outer
4.
Insert
8.
Panel Inner
A-A Section thru upper portion
of windshield and seal
B-B Section thru lower portion
of windshield and seal
INSTALL
IMPORTANT
Before installing new weatherseal or
windshield, clean body flange and glass
free of dirt, old sealing compound, wax,
etc.
1.
Coat weatherseal with a soapy solution or rubber
lubricant for ease of assembly.
2.
Install weatherseal carefully around edge of
windshield opening flange. Position splice joint
of seal ends at centerline of cab and on lower
flange.
3.
Working from outside the cab, place windshield
in channel of weatherseal, starting at lower edge
of opening.
4.
For two piece type windshield install inner .and
outer division bars and seals. Check seal details
(Fig. 33).
CTS-4065
PRINTED IN UNITED STATES OF AMERICA
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