SERVICE MANUALTo locate code number on key switch, removekey switch mounting cap nut and detach key switch frominstrument panel.The key switch cylinder can be replaced providing theregular key is used.REMOVETo remove key switch cylinder from switch body,place key in switch cylinder’ and insert a piece of stiffwire or rod 1.5 mm (1/16") dia. in the small hole behindcap nut in switch body. Turn key to left (accessoryposition) and press the cylinder retainer down with thewire. The switch cylinder can then be pulled out ofswitch body.INSTALLTo install a new switch cylinder, simply pushcylinder into switch body and turn to right ("ON" position)until the cylinder retainer snaps into place.Door lock cylinder replacement is by thecomplete assembly. Lock cylinder itself (tumbler unit) isnot removable. If door lock replacement is required, lockcylinder assemblies should be replaced in pairs.If a replacement of key switch cylinder isnecessary and the operator wants to use the original key,the tumblers on the new switch cylinder can be codedaccordingly.This is accomplished by inserting original key innew cylinder (cylinder removed from body) and filing offthe tumblers that protrude from cylinder. When makingthis change, be sure no burrs are left on tumblers and allfilings are blown out with air. Apply a small quantity ofpowdered graphite to tumblers and reinsert cylinder inkey switch body.IMPORTANTIf keys are lost, switch cylinder must bedrilled out using a 7.9 mm (5/16") drill,12.7-19 mm (1/2-3/4") deep. This willpermit tumblers to drop out and freelock.DOOR WEATHER SEALA one piece rubber weatherseal is secured tocab door flange with plastic fasteners and provides aweather-tight seal around door when door is closed.REMOVEPry up old weather seal at fastener locations andremove complete seal from cab door flange.INSTALL1.Obtain new seal.2.Be sure all old fasteners have been removedand door flange is free of dirt.3.Place new weather seal into place on doorflange and align fasteners over mounting holes.4.Apply pressure to each fastener to secureweatherseal.DOOR STRIKER PINDoor striker pin (Fig. 26) mounted on lock pillarprovides for positive engagement with the door latchassembly (Fig. 20). Striker pin removal and installationrequires a special driver tool. Enlarged mounting hole inlock pillar permits adjustment.For complete details on striker pin adjustment,see "CAB DOOR ADJUSTMENT".Fig. 26. Removing or Installing Door Striker Pin1.Lock Pillar2.Door Striker Pin3.Driver ToolCTS-4065PRINTED IN UNITED STATES OF AMERICAPage 17
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business